Analysis and Topology Optimization of Chain Sprocket in ANSYS Workbench Paper No.: 2024-GI-07 Section Research Papers

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Published Aug 9, 2024
https://doi.org/10.37285/ajmt.4.3.7
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Vol. 4 No. 3 (2024): July-September 2024

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Mudavath Rajesh Kumar
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
Fazel Hayatt Khan
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
Mahankali Balachandar
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
K Sushank Goud
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
Malikasab Bagawan
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
Pranav Ravindran Nair
Maturi Venkata Subba Rao (MVSR) Engineering College (Autonomous), Nadergul, Saroornagar Mandal, Hyderabad, Telangana 501510
M. Vijay
VNR Vignana Jyothi Institute of Engineering and Technology, Vignana Jyothi Nagar, Pragathi Nagar, Nizampet (S.O), Hyderabad, Telangana, India - 500090

Abstract

This paper aims to develop an optimized driven sprocket, focusing on the driving sprocket of the KTM 390. The process begins with the creation of the driving sprocket model in SolidWorks 2022. Subsequently, finite element modelling and analysis of the initial design are conducted using ANSYS Workbench software, simulating the strength, safety factor, and lifespan of the model. The next step involves topologically optimizing the model, with the goal of achieving a 36% reduction in sprocket mass without compromising its performance. Finally, design validation is performed on the optimized model, followed by a reassessment through static analysis to ensure the reliability of the results.


Keywords: optimized driven sprocket, KTM 390, SolidWorks 2022, ANSYS Workbench, simulation, safety, chain sprocket

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How to Cite
Mudavath Rajesh Kumar, Fazel Hayatt Khan, Mahankali Balachandar, K Sushank Goud, Malikasab Bagawan, Pranav Ravindran Nair, & M. Vijay. (2024). Analysis and Topology Optimization of Chain Sprocket in ANSYS Workbench: Paper No.: 2024-GI-07. ARAI Journal of Mobility Technology, 4(3), 1241–1248. https://doi.org/10.37285/ajmt.4.3.7
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